To achieve an optimal economic result when using PCD polycrystalline diamond tipped tools, it’s most important to consider all of the application details, machining parameters and expectations to insure the tool is suitable for the project intended. Even with a simple compression bit purchase, the performance and anticipated results over the life of the tool can vary widely. Many of the popular PCD compression bits have a staggered tooth design (as shown below) and are described in terms such as “Z1+1”, “Z2+2” or “Z3+3”. What this means in laymen’s terms is that, with a Z1+1 for instance, you only have one flute cutting. In this example, 1+1 does not equal 2. It means one section of the tips is shearing downward, and one is shearing upward. With a single flute diamond tool, machine feed speed will be limited to no more than 200″/minute, so for most shops, a Z2+2 will be more suitable.
Selection of PCD Router BitsIn order to make diamond tools affordable for even the smallest cabinet shop, some router bits are designed as “disposable”, i.e. the tip height is about 3mm, which will allow no more than 1 sharpening before the tool must be retired. Other tools might have a 4 or 5mm tip height, which will provide sufficient tip size to sharpen the tool several times. The disposable design tools are usually designed with a carbide-tipped plunge point, as it will generally not wear out before the tool is retired. These are all considerations to be aware of when shopping for diamond tools. It can be difficult for the layman to truly compare product and expected performance.
Certain Criteria are to be considered when purchasing a Polycrystalline Diamond Tool.
An all-purpose PCD tool does not exist. The seller should provide expertise and give a very specific, exactly defined for your application, offer. Only doing it this way guarantees a most economic result when using PCD tipped tools.
Researchers have uncovered strong evidence that the ancient Chinese used diamonds to grind and polish ceremonial stone burial axes as long as 6,000 years ago – and incredibly, did so with a level of skill difficult to achieve even with modern polishing techniques. The finding, reported in the February issue of the journal Archaeometry, places this earliest known use of diamond worldwide thousands of years earlier than the gem is known to have been used elsewhere.
The work also represents the only known prehistoric use of sapphire: The stone worked into polished axes by China’s Liangzhu and Sanxingcun cultures around 4000 to 2500 B.C. has as its most abundant element the mineral corundum, known as ruby in its red form and sapphire in all other colors. Most other known prehistoric artifacts were fashioned from rocks and minerals no harder than quartz.
“The physics of polishing is poorly understood; it’s really more an art than a science,” says author Peter J. Lu, a graduate student in physics at Harvard University. “Still, it’s absolutely remarkable that with the best polishing technologies available today, we couldn’t achieve a surface as flat and smooth as was produced 5,000 years ago.”
Lu’s work may eventually yield new insights into the origins of ancient China’s trademark Neolithic artifacts, vast quantities of finely polished jade objects.
Early corundum axe from the neolithic Liangzhu culture of ancient China, c. 4000-3500 B.C.Lu began the research in 1999, as a Princeton University undergraduate. He studied four ceremonial axes, ranging in size from 13 to 22 centimeters, found at the tombs of wealthy individuals. Three of these axes, dating to the Sanxingcun culture of 4000 to 3800 B.C. and the later Liangzhu culture, came from the Nanjing Museum in China; the fourth, discovered at a Liangzhu culture site at Zhejiang Yuhang Wujiabu in 1993, dates roughly to 2500 B.C.
“What’s most amazing about these mottled brown and gray stones is that they have been polished to a mirrorlike luster,” Lu says. “It had been assumed that quartz was used to grind the stones, but it struck me as unlikely that such a fine finish could be the product of polishing with quartz sand.”
Lu’s subsequent X-ray diffraction, electron microprobe analysis, and scanning electron microscopy of the four axes’ composition gave more evidence that quartz could not have polished the stones: Fully 40 percent corundum, the second-hardest material on earth, the only material that could plausibly have been used to finish them so finely was diamond.
To further test whether diamond might have been used to polish the axes, Lu subjected samples of the fourth axe, 4,500 years old and from the Liangzhu culture, to modern machine polishing with diamond, alumina, and a quartz-based silica abrasive. Using an atomic force microscope to examine the polished surfaces on a nanometer scale, he determined that the axe’s original, exceptionally smooth surface most closely resembled – although was still superior to – modern polishing with diamond.
Peter J. Lu (Staff file photo Rose Lincoln/Harvard News Office)The use of diamond by Liangzhu craftsmen is geologically plausible, as diamond sources exist within 150 miles of where the burial axes studied by Lu were found. These ancient workers might have sorted diamonds from gravel using an age-old technique where wet diamond-bearing gravels are run over a greased surface such as a fatty animal hide; only the diamonds adhere to the grease.
The next known use of diamond occurred around 500 B.C.; it was used after 250 B.C. in ancient India to drill beads. The earliest authors to reference what is likely diamond, Manilius and Pliny the Elder, lived in Rome during the first century A.D.
Lu’s co-authors are Paul M. Chaikin of New York University; Nan Yao of Princeton University; Jenny F. So of the Chinese University of Hong Kong; George E. Harlow of the American Museum of Natural History; and Lu Jianfang and Wang Genfu of the Nanjing Museum. The work was supported primarily by Harvard University’s Asia Center, with additional support from MRSEC grants and Princeton University’s Department of Physics.